Thermoformed Polyurethane Foam
High-precision thermoformed polyurethane foam for anatomical and structural shapes. Specialized molding for orthopedic, automotive, and furniture components.Detalles.
Dreibal’s thermoformed polyurethane foam is manufactured by applying heat and controlled pressure to mold PU foam into functional, anatomical, or structural shapes according to strict customer specifications. This high-precision thermal process allows the flexible foam to be shaped into complex geometries without compromising its structural integrity or core technical properties.
Utilized in applications such as orthopedic insoles, ergonomic backrests, sports inserts, and technical furniture components, thermoformed polyurethane foam also allows for reinforcement with materials like fabric, vinyl, or synthetic leather. This integration enhances durability and surface aesthetics, resulting in a finished part that can be precision-cut or further molded to suit specific assembly needs.
This method is ideal when three-dimensional precision is required without sacrificing support, cushioning, or elasticity. In the automotive industry, for example, this process is frequently used to integrate decorative or functional foam into interior panels, achieving clean, high-performance parts with a seamless fit.
Ficha Técnica.
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Type of material
Polyurethane (PU)
Pre-molded thicknesses
6–15 mm
Presentations
Custom molding
Available densities
18–35 kg/m³
Reinforcement compatibility
Textile, synthetic, vinyl
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